Corrugated Packaging: A Comprehensive Guide

October 15, 2021
Corrugated Box cmic

You probably haven’t noticed it, but corrugating boxes are found almost everywhere. In fact, more than 95% of the goods consumed in America are packed and shipped in corrugated packaging. This is because corrugated boxes are universal. As a result, they are considered a staple in the retail industry.

But you might still be wondering what corrugated packaging is? Why is it commonly used, and when should it be utilized? Keep on reading this article to answer these questions.

Getting to Know Corrugated Packaging

Corrugated packaging boxes are durable, versatile, and cost-effective packaging materials composed of 3 or more sheets of corrugated fiberboard, also known as containerboard. The corrugated boxes are made from a flat component called a liner board. A medium is a paper formed into flutes and plastered between the liner board.


History of Corrugated Packaging

The corrugated packaging we know goes back more than a century, born from the need to package and store goods for a more extended period. In 1856, two Englishmen, Healey, and Allen secured a patent for the first-ever known use of corrugated paper. Using two fluted rolls, the corrugated paper was fed through a hand-cranked machine, making fluted paper lining that could be used in hats.

However, corrugated paper for hats is just one thing, and corrugated packaging for shipping merchandise is entirely different. It was an American, Albert S. Jones, who is responsible for the combination of two features. He was the first person known to man who used corrugated paper to wrap fragile items. This includes bottles and other fragile goods in the same way that corrugated packaging is used at present. 

How is Corrugated Packaging Created?

The method for making corrugated packaging hasn’t changed much since the 1850s. But how is it manufactured?

paperboard material

Two sheets of flat paper and liners are glued to a corrugated inner material called fluting in corrugated packaging. Together, these distinctive layers are stronger than they would be if they were used separately. If you look closely at corrugating packaging, you will notice a kind of weave pattern. This is the cause of corrugated packaging’s structure and stability.

Why Use Corrugated Packaging Boxes?

Here is a list of reasons why you should consider using corrugated boxes as your packaging selection:

Stronger than Cardboard

Corrugated boxes are more potent than cardboard, so you can feel confident that whatever you put inside will stay safe and sound. Also, this packaging is crush and pressure-resistant. Hence corrugated packaging is secure, reliant, and protective of your items.

Wide Array of Sizes

Corrugated packaging is available in different sizes. Although it is durable, it is also lightweight, making it an excellent fit for nearly any product that needs protection but without the added weight.

Can be Broken Down and Reused

Corrugated packaging boxes can be broken down and stored easily. Also, it can be transported without affecting the structural integrity of the packaging.

Good for the Surrounding

The packaging component is made from recycled and renewable materials, including Kraft material, making them an eco-friendly packaging selection that consumers will surely appreciate.

The Difference Between Corrugated and Cardboard Packaging

Because of the Covid-19 pandemic, online buying has experienced an incredible surge. So, of course, customers expect to have their packages delivered safely with the contents in good condition. Unfortunately, boxes that arrived torn open, damaged, or crushed can leave consumers a lousy impression and a bad experience when unboxing. This is why it is essential to consider the shipping boxes you should have in your packaging.

Cardboard and corrugated packaging are among the most popular kinds of boxes used for product shipping. However, it is crucial to know the significant differences between the two, so you can weigh your decisions about which type of packaging you should get.

Cardboard Packaging

Cardboard or carton packaging is made from thick paper or paper pulp. It is then crafted into small packages or materials to help bolster the structure of lesser materials so that the contents will not lose their form.

This type of packaging is both inexpensive and easy to use as part of most shipping strategies. Still, it may also need additional packing material to keep the contents safe from being crushed or damaged by the elements, like foam inserts and bubble wraps.

cosmetic box design 1
holographic cosmetic box 2
Cosmetic Thin Box 3

Corrugated Packaging

Corrugated packaging is composed of many layers of material that are stronger when put together. An inside and outside liner are filled in the middle with a fluted material, solidifying and strengthening the entire piece.

The corrugated boxes ideally balance the strength and lightness of weight, so they’re perfect if you need to carefully ship a variety of products. Also, they are resistant to moisture and sudden temperature changes. 

Apparently, no container is entirely impervious to being crushed or exposed to rain, sleet, or heat for an extended period. Still, corrugated packaging is an excellent choice if you want the added confidence that your product will arrive securely. 

Corrugated Black BOx 70 1
Corrugated Box 593 1

When to Use Corrugated Packaging Boxes?

Corrugated boxes are ideal for items that need to be shipped from a warehouse to a processing center and onto a delivery vehicle. Since several people and machines will handle the package, your packaging box must withstand being tossed, shuffled, slid, and even dropped. Another great thing about corrugated packaging is that you can have complete customization over your packaging.


Did you learn a lot from this article? We would like to hear your thoughts. Place your comments below.

If you are looking for a reliable corrugated packaging box manufacturer, check out this website C MIC is a well-known packaging company that caters to many businesses across the globe. Be our business partner. Reach us today!

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